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ETIMAD STEEL — 6 MW Power House

Completed — 12 Feb 2026

ETIMAD STEEL — 6 MW Power House

A comprehensive industrial captive power plant project designed for continuous heavy-duty steel industry operations in Kabul, Afghanistan — featuring complete generator foundation engineering, HFO-based power generation, and industrial-grade utility infrastructure.

6 MW

Capacity

Wärtsilä Engines

HFO

Fuel Type

Kabul

Location

Project Overview

Project Information


Project Details

Project NameETIMAD STEEL 6 MW Power House
LocationKabul, Afghanistan
Project TypeIndustrial Captive Power Plant
Power Capacity6 MW
Plant ConfigurationHFO / Diesel / Gas Engine Based
Prime Movers2 × Wärtsilä 8R32LND Engines
Future ExpansionIncluded
Completion Date12-02-2026

Executed By

Euro Tech Engineering & Services

A leading engineering and power solutions company specializing in complete power plant lifecycle from design through commissioning.

  • Diesel, Gas & HFO Power Plants

  • Generator Foundations & Industrial Infrastructure

  • HT/LT Systems & Switchgear

  • Synchronizing Panels & Transformers

  • EPC Power Projects & O&M Services

Power plant overview

Power House — Site View

Facility Overview

ETIMAD STEEL Power House Facility

The 6 MW captive power plant occupies a purpose-built facility designed to meet the continuous, high-demand power requirements of the ETIMAD STEEL industrial complex in Kabul. The layout integrates engine rooms, control rooms, fuel handling, and cooling infrastructure within an optimized footprint.

  • 58'-0" × 43'-0" primary building footprint

  • Dedicated A/C panel and PMT rooms

  • Future third engine bay included

Project Leadership

Mr. Malik Zubair Mahmood

Senior Project Director responsible for overall project execution, engineering coordination, and client management.

  • Overall project execution & site management

  • Engineering coordination & supervision

  • Quality assurance & compliance oversight

  • Project scheduling & delivery management

  • Client coordination & progress reporting

Technical Execution

Senior Director — Gas & HFO Division

Senior Director Technical Execution & Projects responsible for complete HFO power plant implementation and commissioning.

  • HFO power plant technical implementation

  • Generator foundation & fuel system integration

  • Mechanical & electrical coordination

  • Cooling system execution & commissioning

  • Power generation infrastructure deployment

Complete Project Scope

Engineering, Civil, Mechanical & Utility Infrastructure

The project scope included complete engineering, civil, mechanical, and utility infrastructure for the power house facility.

Civil & Structural

  • Generator foundation construction

  • RCC isolated footing system

  • Engine mounting foundations

  • Structural RCC works & plinth beams

  • Pipeline trench network

  • Heavy equipment base foundations

Mechanical & Utility

  • PMT and A/C panel rooms

  • Cooling tower system

  • Fuel storage and treatment system

  • Utility platforms

  • Auxiliary utility integration

  • Future expansion provisions

Foundation construction

RCC Foundation Works

Civil Engineering

Generator Foundation Construction

Precision-engineered RCC inertia block foundations designed to withstand continuous heavy-duty vibrations from industrial-grade Wärtsilä engines. Each foundation incorporates anti-vibration design principles, embedded anchor systems, and machine mounting plates for optimal engine performance and structural longevity.

  • 28'-0" × 8'-0" engine foundation blocks

  • Anti-vibration inertia block design

  • High-strength reinforced concrete — 5/8" Ø @ 6" c/c

Main Structural Dimensions

Overall Structure Length58'-0"
Building Width43'-0"
Grid Spacing A–B21'-0"
Grid Spacing B–C21'-0"
Side Offset6"

Engine Foundations

Engine No. 01 Foundation28'-0" × 8'-0"
Engine No. 02 Foundation28'-0" × 8'-0"
Future Foundation Provision28'-0" × 8'-0"

Foundation Features

Foundation Design

  • RCC inertia block foundations

  • Anti-vibration structural design

  • Embedded anchor systems

  • Machine mounting plates

  • Reinforced concrete plinth beams

  • Pipeline trench integration

Footing Type F-1

Lean Concrete29'-0" × 9'-4"
Structural RCC28'-0" × 8'-4"
Depth18"
Reinforcement X5/8" Ø @ 6" c/c
Reinforcement Y5/8" Ø @ 6" c/c

Footing Type F-2

Lean Concrete6'-0" × 7'-0"
Structural RCC5'-0" × 6'-0"
Depth18"
Reinforcement X1/2" Ø @ 5" c/c
Reinforcement Y1/2" Ø @ 5" c/c

RCC Details

RCC Structural System

  • PCC Bed Thickness: 6"

  • PCC Ratio: 1:4:8

  • High-strength RCC foundations

  • Compacted subgrade preparation

  • Reinforced RCC columns and plinth beams

Column System C-1

Column TypeC-1
Main Bars10 × 5/8" Ø
Stirrups3/8" Ø @ 6"–8" c/c

Reinforcement

Reinforcement Specifications

  • 1/2" Ø @ 4" c/c

  • 5/8" Ø @ 6" c/c

  • 3/8" Ø @ 6"–8" c/c

Engine room installation

Engine Room — Bay View

Power Generation

Wärtsilä Engine Room Installation

Two Wärtsilä 8R32LND engines installed on precision-built RCC inertia block foundations, delivering a combined 6 MW of reliable industrial power. The engine room features complete auxiliary systems integration including fuel supply, cooling water, exhaust, and compressed air starting systems.

  • 2 × 2960 kW rated output — 50 Hz operation

  • 720 RPM — Turbocharged & Aftercooled

  • Pneumatic air start system — origin: Finland

A/C Panel Room

Room Size25'-0" × 15'-0"
PurposeSynchronizing & Electrical Control Panels

PMT Room

Room Size15'-0" × 15'-0"
PurposePower Management & Protection Control

Cooling System

Cooling System Infrastructure

Complete industrial cooling water circulation system designed for continuous engine operation.

  • 2 × Cooling Towers

  • Cooling Tower Pumps

  • Heat Exchanger No. 01 & No. 02

  • Cooling water pipeline trench system

Fuel System

Fuel System & Storage

Designed for Heavy Fuel Oil (HFO) operation with complete fuel handling and treatment infrastructure.

  • HFO Storage Tanks — bulk fuel storage

  • HFO Service Tanks — daily operational supply

  • Purifier Platform — fuel purification

  • Booster Unit — fuel pressure boosting

  • Pipeline Trench — 4'-0" width for all services

Wärtsilä 8R32LND Engine Specifications

Engine TypeWärtsilä 8R32LND
Rated Output2960 kW
Speed720 RPM
Fuel TypeHFO / Diesel
Configuration8-Cylinder Inline
Cooling TypeWater Cooled
AspirationTurbocharged & Aftercooled
Starting SystemPneumatic Air Start
Frequency50 Hz
OriginFinland

Hyundai 3-Phase Synchronous Generator

Generator Type3-Phase Synchronous
Output CapacityApprox. 5500 KVA
Voltage450 V
Frequency60 Hz
Power Factor0.8
Speed720 RPM
Protection ClassIP44
Insulation ClassF
Weight14,500 KG

Additional Facilities

Supporting Infrastructure

  • Labour Wash Room

  • Labour Accommodation Container

  • Dust Plant Area

  • Utility Platforms

  • Future expansion provisions

Highlights

Engineering Highlights

  • Heavy industrial captive power plant

  • Continuous base-load operation capability

  • High vibration resistance foundation design

  • Integrated cooling and fuel treatment systems

  • Future expansion capability built-in

  • Complete RCC structural foundation system

Project Summary

Complete Industrial Power Infrastructure — Delivered.

The ETIMAD STEEL 6 MW Power House project represents a complete industrial power infrastructure solution incorporating advanced engine foundation engineering, reinforced RCC structures, HFO fuel handling systems, and heavy-duty power generation technology for reliable industrial operations in Kabul, Afghanistan.

  • 6 MW industrial captive power plant

  • 2 × Wärtsilä 8R32LND HFO engines

  • Advanced RCC foundation engineering

  • Complete fuel, cooling & utility infrastructure

  • Future expansion ready design

  • Executed by Euro Tech Engineering & Services

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